Make distribution visible. Check layer quality.
Increase product performance. Research & development for paint sprays, paints and coatings

Research for perfect results
for paint spraying, painting and coating

The quality of a paint or coating is crucial for the protection, appearance and durability of a product. In R&D, paint sprays, paints and coatings must be optimally matched to the respective substrates, material losses must be minimized and spray processes must be precisely controlled. LaVision offers leading optical measurement systems that enable scientists and developers to analyze spray behavior in detail, optimize application mechanisms and develop the best formulations for their applications.

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LaVision stands for many years of expertise in supporting research and product development

With over three decades of experience in high-precision metrology, LaVision works with the world’s leading manufacturers to make painting and coating processes more efficient, reproducible and sustainable. Our imaging systems provide detailed data from the initial development phase through to product optimization and help to significantly shorten research cycles.

Digital data and process visualizations available to you for research and product design

Spray pattern, size, homogeneity, shape, plume geometry, angle, penetration depth

Videos of the spray plume (spray development over time)

Breakup of the spray mist

Droplet sizes and distributions

Accurate measured values thanks to innovative algorithms of the DaVis software

Innovative optical measurements are the basis for the quality of results - your benefits

Optimization of spraying processes and patterns for improved product quality
Increased efficiency through sound data evaluation – reduces development time and testing effort
Development of sustainable spraying processes by minimizing material consumption and overspray
Early detection and correction of formulation and application errors
Higher product quality – Uniform and reproducible layer thicknesses & surfaces
Reducing development times – digital data analysis for faster processes
Collaborative working thanks to the free DaVis viewer
Documentation from the first attempt
More efficient process design – faster adjustments thanks to precise, reproducible measured values
Safety & conformity to standards – measured values as proof for product approvals and regulatory requirements

Our visual measurement methods capture detailed data for your research and product development:

SprayMaster inspex

The versatile optical measuring system for spray analyses

The SprayMaster inspex specializes in the detailed analysis of processes in research and development. The system delivers precise, digital measurement results to optimally design painting and coating processes as early as the development phase. The system enables precise analysis of spray patterns and spray cones. The modular platform can be individually adapted – ideal for research laboratories and product development.

Spray pattern geometry:
Homogeneity, size, shape & uniformity of the coating
Spray cone analysis:
Angle, penetration depth & distribution for perfect applications

Our universal system for spray research

The SprayMaster inspex is the modular, optical high-precision system for research & development in paint spraying, painting and coating. Its optical measuring methods enable detailed analysis of the spray pattern and spray cone in order to optimize product quality as early as the development phase. With its high degree of flexibility and expandability, the system adapts to individual R&D requirements – for scientifically sound and efficient product development.

System & components

The SprayMaster inspex Base Frame, as a basic equipment concept, forms the central platform of the system. Spray bottles, spray nozzles and other applicators of various shapes and sizes can be securely positioned using a universal holder. Measurements are taken using backlit imaging, light-sectioning technology and shadowgraph analysis, enabling complete characterization of the spraying process. The system is specially designed for use in research laboratories and product development environments.

Measured variables & analysis areas

Spray pattern geometry: The spray pattern is crucial for the function and efficiency of paint, coating and color spray systems. The SprayMaster inspex enables the detailed analysis of the homogeneity, size and shape of the spray pattern to ensure that the product has a uniform and controlled distribution.

Spray cone analysis:
The spray cone influences the application efficiency and the subsequent homogeneity of the painted and coated surfaces. The system precisely measures the cone angle, the penetration depth and the symmetry of the spray jet to ensure optimum spray distribution for different application areas.

Modularity & flexibility

Universal holder – Adaptable for various spray nozzles, spray bottles and other applicators
Quick change between measuring tasks – Flexible adjustment for different test methods and formats
Expandability – Additional modules for specific measurements such as droplet size distributions or spray characterization
Flexible configuration – adaptation of test setups for different liquids and spray systems
Easy integration – compatible with high-speed cameras, additional sensors and other analysis modules
Long-term investment security – scalable system that grows with new research requirements

Advantages for spray research & development

Highest accuracy – scientifically based measurement methods for precise spray characterization
Digital & reproducible results – comparability with reference test images for consistent quality assurance
Automatic test reports – efficient documentation and archiving of all measured values
Detailed measured values – thanks to innovative algorithms in the DaVis software
Collaborative working – support from the powerful DaVis software, including free DaVis Viewer
Can be used in various test environments – inline, atline, online or offline for maximum flexibility

ParticleMaster inspex

Precise particle & droplet size analysis

The ParticleMaster inspex specializes in the precise analysis of droplet size distribution and particle density. Its LED-based measurement technology provides reliable data for the optimization of painting and coating systems. Measured variables and analysis areas:

Droplet size & distribution – Detailed analysis of particle density & droplet sizes
Particle homogeneity – optimization of uniformity & density for precise coating layers
LED-based shadowgraph analysis – Highest precision for particle measurements
Flexibly expandable system – Adaptable to different liquids & application methods
Digital data evaluation – Automated analysis & real-time visualization

Innovative paint coating and spray research

The ParticleMaster inspex is the specialized system for the detailed analysis of droplet size and particle distribution in paint sprays, paints and coatings. Its LED-based measurement technology provides precise data on the homogeneity and distribution of droplets within a spraying process. The system is ideal for optimizing formulations, application processes and dosing mechanisms in research and development.